Product Introduction

T Series Gaskets & Plates Replacement For Alfa Laval Plate Heat Exchanger

Alfa Laval Model List as below.

Gaskets Information:

Gasket - materials

• The choice of rubber material depends on
– Fluids - chemical attack or not
– The combination of temperature and pressure 
• Rubber materials change properties due to
– Time - the rubber relaxes
– Temperature - the rubber deteriorates
– Hardening by attack of oxidising agents (e.g., oxygen in air)
– Swelling or softening by absorption of chemicals in the fluids
• Common gasket types
– Nitrile– EPDM– FKM

• Nitrile
– Inexpensive standard material up to 130°C
• NBR P (performance) up to 130°C
• NBR B (base) inexpensive for lower temperatures
– Application related NBR qualities
• NBR HTF - food grade for high temperatures
• NBR LT - for low temperature in refrigeration applications
• H NBR (hydrogenated) for duties where normal NBR swells and for higher temperatures, more expensive

• EDPM
– Standard material up to 160 °C 
– Standard EPDM qualities
• EPDM for glued gaskets (“Crushing resistant”)
• EPDMC for clip-on gaskets at high temperature
• EPDMCT as above but for thin gaskets in models with low 
pressing depth (1.5-3 mm)
– Application related EPDM qualities
• EPDMF - food grade
• EPDM AL for increased pressure resistance in certain chemical 
duties where normal EPDM swells

• FKM, Fluorocarbon rubber
– Often called Viton (DuPont trade name)
– Used for aggressive chemical compounds
• Sulphuric acid
• Aromatic organic compounds
• Chlorinated organic compounds
– Two different qualities used
• FKM G
• FKM S
• Other types are Neopren, Hypalon, Chloroprene, etc.

Gaskets- sealing lifetime
Product
• Gasket material
• Fastening
– Glue or glue-free
– Type of glue
• Gasket geometry
• Gasket groove
• Alignment of plate pack
Duty
• Operating temperature
• Operating pressure
• Media
• Type of operation 
continuous / cyclic
• Cleaning methods & 
chemicals
• Opening frequency
• Maximum temperature in CAS and product manual, 
for example,
– NBR up to 130ºC
– EPDM up to 160ºC
⇒ Gives about 1 year lifetime 
When no chemical attack takes place
• Rule of thumb:
– 10ºC lower than max temperature 
⇒ 2 years lifetime
– 10ºC above the max temperature 
⇒ 6 months lifetime
• Temperature
– Considered in CAS
– Selects a gasket which gives minimum 1 year lifetime 
at the design temperature
– Manual check if other gasket is needed to get longer lifetime
• When aggressive fluids are present
– Gasket Selection Guide programme
– Ask the customer
– Contact the Market Segment 
– Testing with small test-gaskets in the customers process

Plate Information:

Plate - materials
• Standard materials and thicknesses
– AISI 304 (stainless steel)
• Usually 0.4 or 0.5 mm thickness
• Cheapest possible solution
– AISI 316 (stainless steel)
• Always 0.5 and 0.6 mm
• Some with thicker plates (high-pressure applications)
– 254 SMO (high-alloy stainless steel)
• Usually in 0.6 mm to allow stock-keeping
– Titanium 
• Always 0.5 and 0.6 mm
• Some with thicker plates (high-pressure applications)
• Some PHEs with 0.4 mm (low-pressure applications)
– Alloy C-276 (Nickel alloy)
• Usually in 0.6 mm to allow stock-keeping
• Standard materials and typical uses
– AISI 304
• Typically in clean water-water duties
• Example, up to 50 ppm chlorides at 50°C
– AISI 316
• Typically in water-water duties
• Example, up to 250 ppm chlorides at 50°C
– 254 SMO (high-alloy stainless steel)
• Many uses including high-chloride water-water duties
• Example, up to 6000 ppm chlorides at 50°C
– Titanium 
• Most frequent use is for sea water (3.5% chlorides)
• Example, up to 130°C in sea water
– Alloy C-276 (Nickel alloy)
• Most frequent use is for concentrated sulphuric acid up to 90°C
• Common exotic materials
– Not always on stock
– Check with Supply Unit before quoting and confirm before order
– 904L is an alternative to 254 SMO in some applications
– Nickel 200/201 is mainly for sodium hydroxide production
– Titanium Palladium 
• For sea water at high temperature (>130°C)
• For high concentrated chloride brines at high temperature
– Alloy G-30 is used in the sulphuric acid application (scrubber)
– Alloy D-205 is exclusively for concentrated sulphuric acid >90°C
• Many more are used less frequently on a case-by-case basis
How to know which plate material to use?
– Application Manual
– Contact the Market Segment 
– Ask the customer
– Testing with small test-pieces in the customers process

T-serie PHEs
• 
Technical innovation implementation
– Existing innovations as well as those made in the future
– Differentiate performance depending on customer needs
• State-of-the-art where customers are willing to pay
• Cost efficient alternatives where customer is price focused
• 
Total cost optimisation on frames
– Smart range planning 
– Less frames to be used more frequently
• Less frame families
• Less frame types in each family
• Less components and variants on each frame
– Allow variation on components customers care about

T-serie PHEs
• 
Thermal coverage improvements 
– Competition sharpens
– Good thermal fit is always the best way to ensure competitiveness
– Larger size PHEs as industrial plants grow larger 
– Maintained low-theta coverage on gasketed units
• Principal schedule has been outlined with the motto: 
– ”A unit per year, keeps customers near, and competitors in fear".
– All units will be developed based on market requirements
T-serie PHEs
• Theoretical range lay-out is based on
– Two pressing depths
– Two plate lengths
– In each port size
Theta Low theta Medium High
Length Short Medium Long
Pressing depth 4.0 mm 2.5 & 4.0 mm 2.5 mm

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